Process Heaters & Tubular Heaters
Resistant nickel-chromium (80/20) wire inserted into a protective metal sheath filled with high-purity electro-melt MgO, compacted for excellent heat transfer.
View DetailsMedium voltage heater with operating voltage up to 6.6 KV, fabricated using MgO-based preforms for large industrial heating loads.
A heater operating at a voltage greater than 1000 V is considered a Medium Voltage Heater. Medium voltage heaters offer several economic advantages over low voltage heaters for large heating loads. Instead of loose MgO powder, the medium voltage heater can be fabricated using a preform made from electrically insulating, thermally conductive material (MgO). The heater can be fabricated as single-ended or double-ended.
These heaters are commonly used in applications where high power and temperature requirements are necessary — large industrial processes, power generation facilities, oil refineries, chemical plants, and other heavy-duty applications. They deliver significant heat efficiently, making them suitable for heating large volumes at low installation cost.
| Rating | Up to a few Mega Watts as per requirement |
| Voltage | Up to 6.6 KV |
| Design Temperature | -40°C to 650°C |
| Design Pressure | Up to 350 bar(g) |
| Pressure Vessel | LTCS / CS / SS, Alloys etc. |
| Heating Elements | Mineral filled insulated Heating Elements or Tubular Heating Elements with Ni-Cr (80-20) heating coil and suitable outer sheaths |
| Terminal Enclosure | As required (Weatherproof or Flameproof) |
| Installation | Horizontal / Vertical |
| Control System | Thyristor control panel + Local control stations (Safe or Hazardous area) |
| Protections & Control | Element skin temperature control, earth leakage protection, overload current protection, temperature class protection (hazardous area) |
Resistant nickel-chromium (80/20) wire inserted into a protective metal sheath filled with high-purity electro-melt MgO, compacted for excellent heat transfer.
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Open coil of high resistance wire electrically isolated in a stainless steel sheath, for efficient, fast-heating airflow applications.
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Tubular heating elements with fins brazed or welded along their length to increase surface area, for fast, efficient air and gas heating in ducts, ovens, and process airflow.
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